Precast concrete frames involve an entire structure being fabricated off-site. Precast Concrete Slabs & Suspended Floor Slab. CLEAN: No concrete pouring, no debris, and no dumpster. An Omnia Flooring Slab is a reinforced Precast Concrete Slab which incorporates a triangular lattice girder that is attached to a lower layer of reinforcement. Openings for services, pipes and ducting can also all be cast into the prestressed concrete floor slabs at manufacturing stage rather than cut out on site, ensuring better finish and less down time during construction. At ACP (Concrete) Ltd, our Wide Slab Flooring are manufactured in standard 1200mm wide concrete floor slab maximising transport efficiency and are available in standard 100mm, 150mm or 200mm depths. The 200mm prestressed concrete floor slab section is also available with a polystyrene core system to reduce unit self-weight, increasing safe spans. ACP prestressed concrete floors are specifically manufactured to comply with the new approved Document E, 2003 Edition – Resistance to the passage of sound. Nowhere is this need greater than in areas devastated by storms, particularly in New Jersey’s rebuilding efforts after Superstorm Sandy. The units are lifted in using the lifting pins cast into the units and placed in their final position. Our dedicated team will work closely with you to ensure that the precast concrete design meets your specific requirements, whilst ensuring that your project is designed to the highest standard whilst still providing a fit for purpose cost effective solution. Concrete Slab Cost. Prestressed Concrete Flooring. Along with being significantly easier to lift and handle during the construction process, hollowcore slabs lower construction costs related to the amount of material required to cast the slabs as well as the cost to transport the finished product to the job site. This study seeks to analyze cost estimating of the structural frame (column and slab) by considering cast-in-place and prec… Designed to withstand exposure to weather. As prestressed precast floor slabs are designed to span further, it also reduces the foundation costs. Suspended concrete floors constructed with ACP’s Wide slab flooring can be designed to eliminate additional ceiling finishes in many cases. The casting system of the Wide Slab Flooring also enables the manufacture of special width floor slabs cast to size rather than cut down from stock as is typical of traditional Hollowcore flooring systems. The advantages also include the specialist Wide Slab lifting system that’s not only safe, but also fast and simple eliminating slab damage caused by choke hitch chains. The Omnia Flooring system is suitable for steel and concrete framed structures and masonry construction. Photos courtesy of Northeast Precast LLC. Excellent sound insulation and fire resistant. Consideration must be given to depth of finishes with regard to camber when using long spans. BubbleDeck floors eliminate up to 35% of concrete from suspended slabs. The advantages also include the specialist Wide Slab lifting system that’s not only safe, but also fast and simple eliminating slab damage caused by choke hitch chains. Welcome To Ernecast Ltd About Us. A fundamental component of your structure, precast slabs constitute formwork and ensure the strength of your building’s floor. Service Holes can be factory made or cored on site. BubbleDeck precast concrete floor slabs. Aerial Precast Systems can save you 6 months of construction time. Product range Company Profile. Precast concrete flooring is delivered to site ready to install and ready to use without costly site delays for curing. Wet cast from high quality steel moulds using quality assured engineering grade concrete (60 N/mm²), guarantees the quality and performance of all our precast concrete flooring products. Precast Pre-stressed concrete floor pIanks grouting in between pIanks forming suspended slabs : 600 mm wide pIanks 6m long 200 thick: m2 £ 75.00 : floor spans 3.00 m - 6.00 m 1200 mm wide by 150 mm thick: m2 £ 75.00 : floor spans 6.00 m - 7.50 m 1200 mm wide by 200 mm thick: m2 £ 57.00 At ACP (Concrete) Ltd, our prestressed floor slabs (or planks) are manufactured offsite in controlled factory environment conditions to recognised industry standards of the current Robust Details E-FC-1, E-FC-4 ,and E-FC-5, E-FC-8, E-FC-9 and E-FC-11-17 inclusive.. Our prestressed concrete floor slabs are suitable for use in achieving the requirements of Building Regulations Part A relating to disproportionate collapse. By Mohamed Mahgoub, Ph.D., P.E. Specifically, ... How much does Rib and Block Slabs cost in South Africa? The units themselves are manufactured at a width of 1200mm and depths of 150, 200, 250, and 300mm. Alternatively, help and advice for the safe handling and installation of precast units can be supplied as documentation and if required a supervisory site visit can also be arranged. CSS has over the past 10 years and over 100 projects, provided our company, Chalkline Construction, with a holistic service incorporating engineering, design, slab supply and professional advice. A family run company trading since 2003, we pride ourselves on supplying quality products at competitive prices. The above safe span table is for reference only. At ACP (Concrete) Ltd, our prestressed precast floor slabs (or planks) are manufactured offsite in controlled factory environment conditions to recognised industry standards of the current Robust Details E-FC-1, E-FC-4 ,and E-FC-5, E-FC-8, E-FC-9 and E-FC-11-17 inclusive.. ACP prestressed concrete floor slabs are suitable for use in achieving the requirements of Building Regulations Part A relating to disproportionate collapse. Lighter Weight. Banagher Precast Concrete offsite precast building solutions include but are not limited to precast flooring, double tees, stairs, walls, elevator cores, beams, façade panels, bespoke and architectural precast. Choosing precast over traditional in-situ can lead to a reduction of up to 60% of manpower required on site and save up to 30% in construction time. Elite Precast Concrete are a specialist company manufacturing Precast Concrete Products such as Interlocking Engineered Blocks, Ballast Blocks, Security Barriers, Drainage Products, Block walls flood defence and many other types of Precast Concrete. This service and product knowledge has proven invaluable to our company. The wet cast system also minimises camber variations between precast units insuring a uniform suspended concrete floor. Ernecast Ltd is based in Derrylin, Northern Ireland. A more specific safe span calculation based on the salient loading details can be produced by contacting our Technical Department. FAST: Including APC early on in the design process saves you time and money. ACP (Concrete) Ltd Wide Slab Flooring are a high quality, economical suspended concrete floor construction using long prestressed concrete floor slabs (or planks) supported by either masonry walls or a supporting frame structure in steel or precast concrete. Building Regulations Part A ACP (Concrete) Ltd slabs are suitable in achieving the requirements relating to disproportionate collapse in Section 6 of the Regulation. The team’s knowledge and experience of the complete precast and prestressed installation process is second to none, ensuring our products are installed on-site correctly and your project remains on-time and to budget. Each panel is designed and manufactured to your specific shape requirements and structural capacity making it an extremely versatile building product. Call us today! BubbleDeck is a precast concrete floor system which makes floor slabs lighter and stronger by incorporating large, hollow plastic balls in a lattice of steel. The wet cast system also minimises camber variations between prestressed units insuring a uniform suspended concrete floor. A smooth soffit finish to the precast floor is a benefit of the wet cast system and is suitable to receive a direct paint finish. Concrete floor slabs are suitable for use in achieving the requirements of Building Regulations Part A relating to disproportionate collapse. The suspended floor system offers potential to minimize excavations when used at ground floor level a particular benefit where excavated material must be removed from site. There also are also available as solid, 3 or 5 core floor slabs. That’s why we designed the FEHR precast slab as a model of innovation and cutting-edge engineering: available in a range of thicknesses and configurable to all construction formats, FEHR’s … Available as supply only or supply and install, all our precast concrete floor beams are delivered nationwide from our factories in Workington, Cumbria. The lattice girder is manufactured using high strength steel wire which provides rigidity to the panel and enables it to bind easily with in-situ concrete which is poured later on site. Precast Concrete Wide Slab Flooring can be installed directly from the delivery vehicle using a crane to its final position due to each unit being referenced individually to suit the approved ACP (Concrete) Limited design drawing. Please consult our Technical Department. Our Contract Manager's will assume control and co-ordination of the works on the placement of your order. Commercial flora civil engineering hollow core concrete slab dimensions stronger precast concrete floor system concrete deck slab hollow core spc wells hollowcore production of hollow core slabs with. ACP precast concrete floors are specifically manufactured to comply with the new approved Document E, 2003 Edition – Resistance to the passage of sound. The product is designed, manufactured and certified to EN 12737 in our ISO 9001:2008 accredited plants. Precast concrete floor units are also ideal for suspended flooring to subsequent levels, being quickly and safely installed to provide an instant safe platform for following trades. Our experienced team will work to the site-specific method statement in conjunction with the detail of the approved design layout drawing ensuring your project is delivered to the highest standards of safety. The effective management of cost enables clients, developers, and facilitators to achieve value for money. Robust details for progressive collapse regulations are easily incorporated into the design of the prestressed concrete flooring system. It is a permanent formwork solution and can be used in: Subscribe to our newsletter and stay up to date on all the latest news from Flood Precast. Propping of the floor may be required. Strong, versatile, cost-efficient slabs for buildings in residential, commercial settings. There are three different sizes available: Click on the image below to download and view the 'Wide Slab Product Datasheet'. The Thomas Armstrong Group is a trusted supplier of, Bespoke Precast Concrete Products and Solutions, Quality, Environmental and Sustainability Commitment, Installation, Delivery and Safe Handling Guidance for Prestressed Concrete Floor, Stairs and Landings, Advantages of Choosing Precast Concrete Flooring. Precast concrete floor systems have been waiting for a revolution. There also are also available as solid, 3 or 5 core floor slabs. FP McCann is one of the UK’s leading manufacturers of high-quality precast concrete floors. A typical concrete slab costs $4 to $8 per square foot with most homeowners spending between $5.35 to $6.17 per square foot, or $113 to $126 per cubic yard for both materials and installation. Lifting inserts are cast into the units during production. Openings for services, pipes and ducting can also all be cast into the precast concrete floor slabs at manufacturing stage rather than cut out on site, ensuring better finish and less down time during construction. The precast concrete floor is suitable for underfloor heating systems providing a high thermal mass in addition to the benefits of a concrete floor solution. EFFICIENT: APC products and services require only one inspection, saving time and eliminating delays in the construction process. Our experienced in-house engineering department offer a complete design and calculations service providing you with full construction drawings to deliver high quality precast solutions. Available as supply only or supply and install, all our prestressed concrete floor beams are delivered nationwide from our factories in Workington, Cumbria. Building Regulations Part A: ACP (Concrete) Ltd slabs are suitable in achieving the requirements relating to disproportionate collapse in Section 6 of the Regulation. ACP (Concrete) Limited will not be held responsible for any damage or injuries in connection with handling or installation not carried out by ACP (Concrete) Limited. All our precast concrete products are delivered and installed by the same professional team ensuring your project runs efficiently with people who fully understand your requirements. It also enables us to supply high performance precast concrete Wide Slab Flooring at low cost. Click to download and view All Composite Construction Safe Span Specifications, Product Sizes & Performance Specifications, Wide range of sizes to suit various spans and loads. We have put together a few scenarios, ... Slab Material first floor * concrete block: R20000: R38000: R70000: Slab Concrete… These table is a guide only Finishes may vary. ', Click to download and view pdf  Sound Attenuation. Please contact us for further information. As prestressed floor slabs are designed to span further, it also reduces the foundation costs. If viewing in mobile version we recommend you view the available pdf. All products are pre-made and delivered to your construction site. That role has been strengthened through the acquisition of Topfloor by the Echo Group, South Africa’s largest and longest-established prestressed and precast floor … Please contact us for further information. Cast in situ method is used to construct one-way slabs on beams which involves fixing of forms followed with the installation of reinforcements, and finally the pouring of fresh concrete. At ACP (Concrete) Ltd, our Wide Slab Flooring are manufactured in standard 1200mm wide concrete floor slab maximising transport efficiency and are available in standard 150mm or 200mm depths. They are manufactured to comply with the requirements of the current Robust Details E-FC-1, E-FC-4 ,and E-FC-5, E-FC-8, E-FC-9 and E-FC-11-17 inclusive. Bison Precast is able to offer several solutions to incorporate balconies within a floor layout: additional reinforcement can be incorporated into hollowcore slabs to accept bolt-on steel balconies. The Wide Slab floor lifting system also eliminates the need to “bar” individual prestressed floor beams into final position as is typical of Hollowcore floors lifted with chains or beam clamps. 1. The prestressed concrete floor is suitable for underfloor heating systems providing a high thermal mass in addition to the benefits of a concrete floor solution. However, if you required this prestressed flooring system can be manufactured in different depths to suit spans and anticipated floor loads. These lifting points are then used to handle the planks within the factory and once again on-site. Please contact us to discuss any of your design and installation requirements. Discover precast hollow core concrete flooring from Milbank. However, if you required this precast flooring system can be manufactured in different depths to suit spans and anticipated floor loads. Allcostdata.info has a large list of precast concrete and its cost. Large areas can be erected quickly and safely. Suspended concrete floors constructed with ACP’s Wide slab flooring can be designed to eliminate additional ceiling finishes in many cases. product range. Omnia Flooring Update at The Heineken Brewery, By using this website, you consent to the use of cookies in accordance with the Flood Precast, What is BIM (Building Information Modelling), Precast Concrete Stairs manufactured for project at 35 Shelbourne Road, Hollowcore slabs provided for care facility in north dublin, Construction Safety Week – 19th – 23rd October 2020, Precast concrete Super Wideslab® flooring and precast stairs for Lidl Epson, Digital Marketing Strategies by Emarkable.ie. Savings. Lifting inserts are cast into the units during production. Suitable for all floor levels from ground to roof, this rapid flooring solution is ideal where long spans and/or high load bearing capacities are required minimising costs and production time. Precast concrete is the most commonly used building material in the world and a wide variety of products are available including flooring beams and slabs… Concrete is a major component in every construction project. The wet cast system also minimises camber variations between precast units, insuring a uniform suspended concrete floor. A recent research project directly compared the costs of precast concrete to on-site pouring and found precast concrete slabs save 23 percent over cast-in-place concrete. They have always been extremely approachable and keen to offer sound solutions to any challenges we encounter on site. Designed to withstand heavy loading conditions. Spancrete hollowcore precast concrete planks & slabs are fire resistant, reduce weight and costs. The dense nature of the product eliminates possible fire spread through hollow cores. These lifting points are then used to handle the planks within the factory and once again on-site. The average cost for a standard 12′ x 12′ shed concrete slab costs roughly: $720 – $1,200. The 200mm precast concrete floor slab section is also available with a polystyrene core system to reduce unit self-weight, increasing safe spans. Precstressed concrete floors also exhibit excellent and fire resistance properties. The dense nature of the product eliminates possible fire spread through hollow cores. The prestressed floor slabs are used where the loosely reinforced slabs are close to their limits, with regards to load and span width. Our precast concrete wall solutions offer quick and simple installation which is usually carried out using either a crane or telehandler. Local … The construction industry in Ghana is becoming efficient in the area of cost and achieving advance technologies. It also enables us to supply high performance prestressed concrete Wide Slab Flooring at low cost. However, costs can rise if you’d like to have something decorative as a stamped concrete patio, or if you’re looking to have curves and other decorative edging features installed. Manufacture, ... the unique Bass Beams system is cost effective and offers significant time saving benefits with slabs of up to 600m² erected / installed in a single day. Get contact details & address of companies manufacturing and supplying Precast Concrete Slabs, Precast Cc Slabs across India. ACP (Concrete) Ltd.’s prestressed concrete Wide Slab floors are therefore ideally suited for inclusion in modern high U-value construction schemes where supporting walls are built from autoclaved aerated blocks as the Thomas Armstrong Airtec Block system incorporating the latest thin joint technology. Please contact us for more information. or $6 – $10.00 per square foot. Robust details for progressive collapse regulations are easily incorporated into the design of the precast concrete flooring system. The TopFloor Product Range TOPFLOOR HOLLOW-CORE CONCRETE FLOOR PANELS HAVE BEEN AN IMPORTANT CONTRIBUTOR TO THE GROWTH OF THE BUILDING AND CONSTRUCTION INDUSTRY IN THE WESTERN CAPE SINCE 1997. Wet cast from high quality steel moulds using quality assured engineering grade concrete (60 N/mm²), guarantees the quality and performance of all our prestressed concrete flooring products. Savings of €1,000’s have been made, even in small houses, by opting for Gleeson Precast. HomeAdvisor's Concrete Slab Cost Calculator gives average installed concrete costs per square foot or size (30x30, 24x24, 40x60) for garage floors, sheds, backyard slabs and more. The reinforced concrete flat slab option has a lower frame and floor cost than the steel composite beams and slab option (£173/m² compared to £177/m²), however on a total building basis, the steel composite beams and slab option has a lower cost (£1,982/m² compared to £2,183m²), due to both a lower roof cost and lower preliminaries resulting from the shorter programme. Also are also available as solid, 3 or 5 core floor.... Camber variations between precast units, insuring a uniform suspended concrete floors and requirements... 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